Saturday, 25 January 2014

Treadmill Error E1 on Strengthmaster Treadmills

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Treadmill Error Code – E1
This Error Code may appear under 3 different situations:

• The “Start” button is pushed and the E1 error code is displayed immediately.
• The “Start” button is pushed, the display counts for 3 seconds, the DC Motor begins to run and then stop after 6 seconds, when the E1 error code is displayed.
• The “Start” button is pushed, the display count for 6 seconds, and then the E1 error code appears. The belt does not move in this situation.

Treadmill Error E1
After you determine which of these scenarios is occurring, please follow the instructions below to correct the problem.

If the E1 error code shows immediately it is likely a wiring connection problem. Check the connector at the back of the display, in the handlebars and at the bottom of the right side support post. Make sure that the connectors are turned the right way, that none of the pins are bent and that they are firmly pressed together. If this does not solve the problem you may have a problem with a wiring harness. Check to see if the harness was damaged during assembly by visibly inspecting the harness where the handlebars and the support post are connected during assembly and where the support post is inserted into the base. If there are signs of damage, you can isolate the mid-section of wiring harness and test to see if this is the problem through removing the display from the handlebars and attaching it directly to the end of the wiring harness coming out of the right side of the base. If the display now works properly, replace the damaged wiring harness.

If this does not resolve the problem, remove the bottom hood cover and replace the wiring harness from the controller board to the base. You might also try to replace the speed sensor of the treadmill.

If the E1 error occurs after the belt starts to move for several seconds, the error code means that the system is not picking up the speed of the motor. This pickup comes from a magnet mounted on the front roller pulley and a speed sensor or from an optic sensor on the motor. To resolve this problem, follow these steps:

A.    Check the connection between the speed sensor and the controller board. This connection may be sealed with hot glue to keep it from loosening. Make sure that the connection is secure without removing the hot glue.

B.    Make sure that the magnet is properly installed on the front pulley. If you cannot locate the magnet on the pulley order a new magnet (write at parts@partsfortreadmill.com).



C. Replace the magnet and/or sensor
If this does not solve the problem, this is likely caused by a defective motor (too much current need from the motor causes the board to enter protection mode and stop the treadmill belt)

If the E1 error after the display count the workout time for 6 seconds but the belt never begins, the error code means that the DC Motor Controller is likely defective and needs to be replaced. The problem could also be associated with a defective motor (8/13%).

Saturday, 18 January 2014

Astek treadmill board wiring data

Treadmill MCB electrical photos& statement




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Saturday, 28 December 2013

replacing a treadmill belt | Belt Centering

The treadmill uses tapered rollers to keep the running belt centered, but if the running belt drifts to either side and touches the side rails it will need to be adjusted.
Before making any adjustments, start the treadmill and set the speed to 4KM/H. If adjusting the belt tension screws on the back of the treadmill does not resolve the problem, you may need to adjust the tension on the front roller. This adjustment is available on the right side of the front roller only and will require that you remove the motor hood.  

Belt Drifts to the Right
If the running belt drifts too far to the right side, use the 6 mm Allen Wrench to turn the right tension bolt clockwise 1/2 turn at a time until the belt is properly centered.

Belt Drifts to the Left
If the running belt drifts too far to the left, use the 6 mm Allen Wrench to turn the left tension bolt Clockwise 1/2 turn at a time until the belt is properly centered.

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How to repair treadmill belt | Belt Tensioning

If the belt beings to slip during use, it will need to be tensioned. The treadmill is equipped with tension bolts that are accessible from the back of the treadmill. Before tensioning the belt, start the treadmill and set the speed to 4KM/H. Using a 6 mm Allen Wrench, turn the right and left tension bolts 1/2 turn, alternating back and firth until the belt slipping stops. After each 1/2 turn adjustment, test to see if the slipping is eliminated.
If you turn one side more than the other, the belt will start to drift to the side of the treadmill and need to be aligned.

Over-tightening the belt will cause additional loading where on the mechanical and electrical components on treadmill and often does not fix the problem. If the slipping is not eliminated, try reducing the belt tension to see if the problem is resolved. If this does not eliminate the slipping, you may need to replace the belt. If the belt is replaced, always clean off the front roller to remove any extra lubricant that is present. When cleaning the front roller, make sure that you don’t get any water, detergent or solvent in the bearings or other components on the treadmill.

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Belt for treadmill replacement and adjustment

On our eshop it’s easy to find treadmill parts which are compatible with Weslo, Nordick Track, Tunturi, Nautilus, Technogym, Sportcraft, Golds Gym, Roadmaster, Icon, Sears, Life Fitness and most important brands.

Walking belt removal and replacement procedure

1.    Treadmill motor hood removal
A. Loosen the fixing screws, which are usually on the right and left side of motor hood.  
B. After loosening, pull up to remove the hood.  
2.    Treadmill End Cap and Side Rail removal
a.    Loosen the screws, which fix the end caps, then take off the caps
b.    If the side rail is not screwed, pull it up (stick w/both side stick bond) then remove, but  w/care and prevent to break or damage the side rail.  

3.    Rear Roller removal
a.    Before loosening the Belt Tension Bolts mark the current roller position. You can do this by counting the number of threads on the tension bolt or noting the location relative to the round hole on the side of the mounting bracket
b.    Loosen and remove each belt tension bolt.
c.    Pull up on one side of the roller and pull the roller out from inside the belt
 4.    Front roller removal
a.    Loosen and remove the Belt Tension Bolt on the right side of the front roller.
b.    Remove the drive belt from the pullets by pulling the belt to the outside with one
hand and rotating the flywheel on the Motor with the other so that the belt
walks off the pulley.
c.    Pull up on the left side of the roller and pull the roller out. 

5.    Treadmill Running belt removal
a.    Remove the deck screws on the right side of deck which connecting to frame with a
Phillip/Cross screwdriver.
b.    Slide and pull the belt treadmill out. 
6.    Use a silicon lubricating spray on the inside of the belt before installation, then slide the new belt inside the treadmill.
7.    Reverse the steps to finally fix the belt.

Monday, 9 December 2013

Running Belt Tension Adjustment

Caution:
Over-tightening of the roller will severely shorten the life of the belt and may cause further damage to other components.


Running Belt:
If when you plant your foot on the belt, you can feel slipping sensation then the belt has stretched and is
slipping across the rollers. This is a normal and common adjustment on a new treadmill.    
To eliminate this slipping, rotate the two Allen bolts of rear roller by 1/4 TURN as diagram shown.
Try the treadmill again to check for slipping.    Repeat if necessary, but NEVER TURN the roller bolts more than 1/4 turn at a time.
 
The right tension of running belt is 0.9 - 1.1 lb.

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