Saturday, 7 October 2017

How to remove the silicon lubricant from the treadmill belt

Silicone lubricant is often used to lubricate the moving parts of a treadmill. By consulting the manual provided with your treadmill, you will probably find instructions on how to lubricate your treadmill and how often. The type of lubricant to use is also cited in most manuals.
Silicone lubricant is a durable lubricant and some formulations are also good for creating a thin protective layer and therefore protecting metallic parts from rust. Lubrication is not a difficult task and can be done at home, but sometimes a few drops of silicone lubricant can end up on the top of the treadmill belt. The properties that make the silicone an excellent lubricant are the same that can cause damage to the belt.
Silicone lubricant is not easy to remove. What's worse is that it can make your belt slippery and dangerous for use. It can also stain the belt or accumulate on the bottom by mixing with dust and dirt. All this means that if you accidentally drop the lubricant on the wrong side, you must remove it as soon as possible. The following procedure explains the removal process.
1 - First use water and soap or detergent with rags to try to remove the lubricant. Hand wash can also be used, but be careful not to damage the carpet of the treadmill. Dry after cleaning by removing the traces of detergent, to avoid deforming the belt.
2 - Apply denatured alcohol if soap and water have not been effective. Wet a clean cloth with a small amount of denatured alcohol and rub vigorously on the treadmill belt.
3 - Using a cleansing foam if the mat is still slippery, you can try some cleansing foam, the type usually used to clean the computer is fine. Apply a small amount on the belt, allowing the detergent to act for a few seconds and then clean. It may take a couple of applications before the silicone lubricant is completely removed.
4 - If the belt still has some silicone lubricant remains, do not worry. Continue to use the treadmill as usual and eventually the remains of the lubricant will vanish. Of course, if the mat is still slippery, do not use the treadmill. Try cleaning the belt or replacing it if necessary to ensure safety. Remember that at a distance of 5/6 years the treadmill belt has to be replaced because it loses its property.
The use of silicone spray formulations allows you to avoid the risk of depositing excessive silicone doses and also allows for easier access to the points to be lubricated, for example the Atala-Byte made in Italy, that you can buy at the following link

Thursday, 5 October 2017

How to lubricate the treadmill

The lubrication of the treadmill deck is probably the simplest thing to be done in order to ensure its long life. There are different types of products for this operation: lubricating oil for treadmills, silicone oil for treadmills and the most convenient - spray. The lubricant is used to increase live of engine and control board, reducing friction between the treadmill deck and the belt (usually white). Silicone oil for treadmill also allows to prevent and reduce any annoying noise that may come from the equipment.
How to use the treadmill lubricant?
Every week remove the dust and sweat residues from the metal and plastic parts with a damp cloth and wipe a damp cloth with a little silicone spray to make them polish. The drops of sweat from now on will slip on the tubes and there will be a thin protective layer that will prevent them from rusting or opaque. The belt lubrication with the products listed above should be repeated (every 20 hours of use or every 2 weeks), so that it is always a bit greasy when you touch it.
Why is it important to lubricate the belt?
Regular lubrication can prevent an excessive strain on the engine and control board, which can shorten the breakage.
Failure to perform proper maintenance may jeopardize the smooth operation of the treadmill, compromising its future use. Additionally, when the friction of the belt increases, the equipment consumes more energy and consequently increases the cost of the electricity.
When doing this kind of DIY maintenance, it is also important to inspect the remaining components, such as tightening the screws and, if necessary, drive belt and running belt adjustment, to avoid damaging the treadmill.
Lubricate the treadmill belt in four simple steps
1. Raise the left edge of the belt. If the tape can not be lifted, it means it was too tight. Check with an expert because a belt that is too tense can seriously damage other components of the treadmill.
2. Lubricate with three large splashes using a silicone spray bottle (we recommend using Atala - Byte Silic One lubricant). Apply silicone on the deck or at the bottom of the belt (see drawing, do not apply it on the black walking surface.) After the lubrication, remove any excess silicone that should be deposited laterally on the belt.
3. Repeat the operation on the right side.
4. Start the machine and walk for two to three minutes at low speed to spread the lubricant throughout the deck.

If you need a high-quality lubricant and low friction running belt for your treadmill check our website: http://www.partsfortreadmill.com/index.php/parts-for-treadmill/belt-for-treadmill/

Tuesday, 3 October 2017

How to check if a treadmill belt needs replacement or lubrication

In this video we are going to show how much a treadmill belt has to slide to be considered in good condition. Unfortunately, it is often difficult for treadmill owners to understand if the running belt is correctly installed and lubricated.
The belt used in this video is a double professional canvas belt for Life Fitness treadmill, purchased at http://www.partsfortreadmill.com/
The running belt is connected to the pulley, the drive belt, and the motor (which is a large professional motor), yet it runs very easily with a minimum span. If the belt on your treadmill is locked or slipping it is necessary to clean (before) and then lubricate (after) the (white) surface of the belt where it’s in contact with the deck and the deck itself. Use for this purpose lubricants such as:
Treadmill maintenance lubricant and a lubricant for fitness equipment with silicone base
If the lubrication is not sufficient, replace the belt by mounting a low friction running belt, such as: treadmill home belts
Remember to buy from reliable suppliers to avoid purchasing stock funds and old belts, which have lost their properties have an abnormal behavior.
Remember that:
- Excessive friction of the belt is the main cause of faults in the treadmills (both domestic and gym) and causes an additional power consumption (from 30 to 70% more) which corresponds to a few hundred euros a year for intensive use (gyms).
- Always check the other transmission components (especially rollers) and the surface of the deck (cracks, breaks, and cunts)

Sunday, 1 October 2017

Electricity (power) consumed by a treadmill

Electric treadmill consumption: how much electricity does a treadmill use?
A treadmill is a significant financial investment. However, spending is not over after buying the equipment. Perhaps you considered the cost of maintenance and repairs, but did you think about the electrical consumption of your treadmill?
It will cost you from 50p to £1 if you use a treadmill an hour a day - if electricity costs 17-25p per kilowatt hour (KWh) given by the British media - taxes and incidental charges included.

Watts - kilowatts and how much does the treadmill consume
All electrical appliances, including the motorized treadmill, have a nominal power. This is the amount of energy consumed by the appliance. The most commonly used appliance is a microwave oven. The length of time it takes to cook a food depends on the wattage of your microwave oven. If you make the most of it, it consumes more but bakes quickly. Wattage on the treadmill depends on the type and size of the engine, among other factors. For all information, look for wattage on the label, on your machine, or in the user manual. Sometimes the watts are not expressed, but the rated voltage (V) and amperage (A) are expressed. By multiplying V x A, you’ll get the nominal value in W. Starting from the engine, a similar calculation could be made, considering 746 watts per each motor HP. Sometimes, however, on the engines are written too high (unrealistic) HP values ​​and therefore the calculation could be totally wrong. Suffice it to think that some engines have written 5 HP (peak), which correspond to more than 3.7 KWh, a value so high that the domestic power network would not be able to withstand!
Most household appliances show a nominal consumption of 1500 to 2500W. This means 1.5 / 2 KWh per hour of use.
Use of treadmill and consumption
The more you use the treadmill, the more energy it consumes. If an hour is 1.5 KWh, two hours are 3 KWh, and so on. However, depending on how much and how the treadmill is used, it also determines the amount of energy consumption. The treadmill engine (main power source) does not always use the maximum power. Contrary to what you might think, for DC motors, DC needs more power when you walk (and "drag" from the belt) rather than when running. In practice, max. consumption is at its maximum speed, then it drops regularly to about ¾ of its maximum speed, around 10/12 km / h. So real consumption depends on the speed of treadmill, friction between the moving parts of the equipment (and especially between the belt and the deck) and the weight of the user.
How to calculate the electrical consumption and the cost of using the treadmill?
You can calculate the amount of "theoretical" energy that the treadmill consumes and how much it costs. You can not calculate realistically how often you use the full-capacity treadmill, so the following calculations are based on the full wattage. Multiply the power of your machine by the number of hours of use in a given month. Divide this number for 1,000 to get the total amount of kilowatt per month. Take an electric bill to calculate the total cost, an approximate system is dividing the total bill for n. of kilowatts billed. This will take into account some fixed costs but is a good approximation. Then multiply the cost of electricity obtained for KWh to calculate the monthly cost.
How to reduce the consumption and therefore the cost of using a treadmill?
Preventivemaintenance is the safest way to save. You have to think that ruined or worn components (deck, belt) or incorrect lubrication (excessive or insufficient) can double the friction factor between the belt and the deck. This is very important parameter and it’s directly proportional to the amount of energy used by the equipment and therefore power consumption. An old belt can therefore have a double friction factor and this results in a double consumption compared to a new low friction belt. In the case of time per day this may mean spending 1£ instead of 50p a day, or about 180 pounds per year. In addition, forgetting lubricating or replacing the belt, can lead to failure of the treadmill controller and engine, with significant recovery costs.
Some numbers - sample ratings on treadmill consumption
Intertek, an important American research lab, has conducted an energy consumption analysis of treadmills. The study was carried out on a gym treadmill sample, as of course exercise in the gym is continuous and involves very high energy costs. Evaluation process: Each treadmill has been used for a 15 minutes heating period at a speed of 3.5km/h before recording all the values. The same user, 100kg weight, on the various treadmills throughout the testing process.
The energy consumption of each of the treadmills was evaluated at four different speeds:
3.5 miles per hour (about 5km/h)
5 miles per hour (about 8km/h)
7 miles per hour (about 11km/h)
9 miles per hour (about 14km/h)
It should be specified that it is a professional treadmill, with AC type motor. The treadmills evaluated were Life Fitness Elevation Series 95T Engage Treadmill, Technogym Excite Run 900E, Star Trac P Series, Precor 932i and Matrix T7xe. The actual observed consumption was between 300W/h (0.3 KWh) at 1100W/h (1.1 KWh) according to the conditions of use.

Friday, 29 September 2017

Detecting the sources of noise on a treadmill

If you have a noisy treadmill and you want to locate and solve the cause of the noise, you can do so by performing some checks.
First understand if noise occurs with a user on the machine, without anyone, or in both cases.
Noise during training on the machine usually indicates a problem in the engine, chassis, screws, or deck.
If noise appears even without anyone and gets stronger as speed increases, it usually means a bearing has worn out.
Any noise coming from the top of the treadmill indicates the wear of the front roller bearings, the rear roller or the drive motor. After disassembling the plastic covers, it should be possible to understand where the noise originates.
If you do not understand where the noise comes from:
Disconnect the machine from the power and remove the motor cover
Remove the drive belt from the engine
Push the belt back or forth with just your hands and listen if it makes noise.
If you hear a noise it is likely to come from the front or rear roller.
If no noise is heard, try restarting the treadmill. Now the belt will not turn and probably the engine will stop after a few seconds. If you hear noise at this point it is likely to come from the engine, and usually indicates damage to the manifold.
If you are in doubt between the front or rear roller, you can take out the belt and rotate each roller.

Wednesday, 27 September 2017

Cables for gyms and multifunctions: technical in-depth

Choosing the right type of cable to use in the gym is essential to ensure the durability of the gym equipment and the safety of the users and to avoid annoying machine stops and intervention costs for cable replacement.
First of all, the principles of the European technical standard UNI EN 957-1 for the strength cable training equipment should be considered. The standard specifies the general safety requirements for training equipment intended for use in spaces such as sports associations, school establishments, hotels, clubs, and gyms.
Note that henceforth the cable will be called "rope" as it is the most suitable technical term.
"As far as ropes, belts and chains and fixture devices are concerned, they must be equipped with a safety factor against breakage 6 times higher than the maximum strength that can be developed. The diameter of the pulleys must comply with the applicable requirements established by the rope, belt or chain manufacturers. "
(Norm EN957)
Metal ropes and pulleys
"The normal wire ropes must be made from galvanized or corrosion-resistant cables The nominal diameter of the rope (d) and the radius of the groove (r) of the pulley must be connected as follows: groove radius, r, must be between:”



d/2 + 10% is the optimal value. For this reason, it is a mistake to install ropes of the diameter bigger than the groove radius!


Cable/rope specifications
The ideal cable specifications are 3.2 - 3.3mm - with a breakage load of at least 600 kg. To increase the silence of the tool and reduce the damage to the pulleys, it is recommended to use a coated cable, preferably nylon. Some rope manufacturers use low quality nylon or other materials which have a short life span.
The use of a diameter of 3.2 to 3.3 also allows complying with the technical regulations on the use of steel cables, which establishes the relationship between the diameter of the pulleys and the cable. For this purpose, a ratio of not less than 20 times the diameter of the rope and 250 times the diameter of the primary wire is recommended in such a way as to ensure maximum use and durability.

 
Parts for Treadmill, in collaboration with a leading Italian cable manufacturer, is able to offer a high quality gym cable with the following specifications:


- Steel cable diameter: 3.25mm
- Type: 133 galvanized wire in focus
- Breaking load: 700 kg
- Nylon black PA12 lining in diameter 4.8mm


The cable can be supplied:
- Loose,
- Ready to be assembled, in practical, ready-to-carry spare kits,
- Ready to fit, custom-made.


Buy the following cable for the gym via this link http://www.partsfortreadmill.com/index.php/commercial-equipment/other-parts/


Please note that the use of non-covered gym cables is not recommended because:
- the equipment would noisy,
- the pulleys may deteriorate,
- The relationship between wire rope and wire ropes provided by applicable regulations would not respected.

Monday, 11 September 2017

Example of functioning of an ergometer bike


In the video you can see the principle of running a bike with electric power adjustment.

 

The motor moves and approaches a bundle of magnets to the bike's metal flywheel. When approaching, the resistance increases. When it moves them away, the resistance decreases.


Buy spare parts for bikes (and for treadmills) on the site: http://www.partsfortreadmill.com/